Illustration of OBD codes in a car

Error Code P0440

Moderate Issue
DTC Code P0440 indicates a malfunction in the Evaporative Emission Control (EVAP) System, detected when the system has a leak or does not operate properly. The ECM tests for leaks, excess vacuum, and sensor faults to ensure proper EVAP function.

What symptoms indicate Error Code P0440?

  • Engine Light ON: The check engine light or service engine soon warning light illuminates, indicating a potential issue with the evaporative emission control system.
  • Fuel Odor: A noticeable fuel odor may be present, which can result from the release of fuel vapors due to a malfunction in the evaporative emission control system.

What causes OBD code Error Code P0440?

  • The fuel cap may be missing or not properly secured, leading to a loss of pressure in the evaporative emission system.
  • An incorrect fuel filler cap can cause improper sealing, resulting in system malfunction.
  • If the fuel filler cap is left open or fails to close, it can disrupt the pressure balance in the system.
  • Foreign matter caught in the fuel filler cap can prevent it from sealing correctly.
  • Leaks in the EVAP canister or fuel tank can cause a drop in pressure, triggering the error code.
  • A leaking EVAP system hose can allow vapors to escape, affecting system performance.
  • Fuel tank leaks can lead to a loss of pressure and trigger the malfunction code.

How to fix OBD code Error Code P0440?

  • Initial Inspection: Check the fuel tank filler cap to ensure it is properly tightened. A loose or damaged cap is a common cause of the P0440 code.
  • Visual Inspection of EVAP System: Inspect the EVAP system components, including hoses and connections, for signs of damage, disconnection, or wear.
  • Smoke Test: Perform a smoke test to identify any leaks in the EVAP system. Introduce smoke into the system and observe for any escaping smoke, indicating a leak.
  • Check EVAP Purge Valve: Test the EVAP purge valve for proper operation. Ensure it opens and closes correctly and is not stuck in one position.
  • Inspect EVAP Vent Valve: Verify the functionality of the EVAP vent valve. Ensure it is not clogged or stuck, which could cause a malfunction.
  • Review Fuel Tank Pressure Sensor: Examine the fuel tank pressure sensor for proper readings. A faulty sensor can lead to incorrect EVAP system diagnostics.
  • Clear DTC and Test Drive: After repairs, clear the DTC code and perform a test drive to ensure the issue is resolved and the code does not return.
Astro Basics